Showing posts with label restoring. Show all posts
Showing posts with label restoring. Show all posts

Thursday, June 7, 2012

I’m turning into Nancy Drew

I’ve begun work on the lovely Empire in earnest now. At the weekend I stripped her of all her parts, with the help of Bob. This meant a visit to his magic shed where I got to drool over his Facile’s divinely pin-striped rear wheel and see progress on the forks. It was very exciting. Bob helped me extract the extremely stubborn stem, but the drive-side cup on it was beyond both of us. My cheap cup removing tool was apparently made of cheese and bent like a wire coat-hanger when I applied all of my brute strength to it.
This is what 60 year old grease and bearings look like, yummy!
This meant a trip to see Keith at Cycle Traders and the purchase of a new tool, very similar to the cheese one, but made of actual metal. I also meant to buy some bearings for the headset and one of the pedals but I forgot them. Duh! The pedal needs a lot of love, so much so that I was able to remove it without a tool, it was so badly seized up. Luckily Bob and his vice and expertise came to the rescue and he was able to remove the cap that covers the axle. Phew, I wasn’t keen on having to track down more pedals.
A present was waiting for me when I got home on Tuesday
After my visit to the shed of wonders I made the big decision that I am going to get the frame cleaned down and powder coated. Although it has a lot of lovely pin striping on it, someone has touched up the damage to the paint with some sort of fence paint and it just looked rough.  My plan is to redo the pin striping by hand once I get it back from the powder coaters. I’ve very carefully photographed all the original lines and I’ve also drawn them up with measurements on distances from lugs and depth and so forth. 

Carefully draw pin striping plans

This weekend I shall start practicing on the frame I have left over from the path racer build. While drawing her up I made an interesting discovery of an old grease port in the bottom bracket. Unfortunately it is not threaded and will function as a very efficient water delivery system into the bottom bracket. Not so good. The lovely Bob has kindly offered to help my remedy this problem when he has a moment spare. These moments are rather elusive with his vast project tying him to his lathe and his expert pin striping skills meaning he is in high demand by many.  
I didn't notice this until I saw red paint inside the bottom bracket, handy oil port

I’ve also discovered that the cranks, stem and seat post are all nickel plated, rather than chromed. This is quite an exciting discovery and has had me scouring the internet for more information on my lovely lady in an effort to put an age on her.
Gold paint on the left, nickel ready for polishing on the right
Believe or not, the internet does not know everything and I’ve been unable find anything on her. Today however, I caught a lucky break. I decided that after yesterday’s snow fall I should get out and enjoy the gorgeous sun and also get my bearings in preparation for a weekend of fettling. Once more I ventured into Cycle Trading and this time Keith had a treat for me. He’d found an old Empire catalogue and in it was my girl. She is the Empire Lady’s Sport. Probably dating from the early 50’s. Unfortunately she is bereft of her chain guard so I’ll have to keep an eye out for one. (Or if any of you dear readers have a spare chain guard for a 1950s women’s bike, I would be willing to buy it off you).

I spent the rest of the afternoon cruising around on my Duchess, enjoying the sun and the stunning snowy scenery. My knee is still quite niggley since the operation and I'm not up to much more than pootling. Although I did finally manage to ride one of my mountain bikes yesterday, braving the snowy conditions to get to work, only to be sent home again. Unfortunately the snow had become more treacherous on my return journey and I managed to fall off. Ouch.
Mandatory snowy tree shot
Tomorrow I must remember to get myself some plastic wire wool to start polishing up my chain ring and cranks. I’ve stripped the gold paint (strange!) from the chain ring and now foresee many many hours of gentle polishing to bring the nickel up to a nice rust-free finish.

Meanwhile Bastian has not been enjoying the snow and has had a bit of cabin fever as he has been pretty unwilling to get his dainty paws cold and wet. I’ve included, for your amusement, this action shot from last year’s snow when he decided it was fun to attack the snow. Hover cat – deploy!!

Monday, May 14, 2012

The L’Esprit – Complete


Sometimes fettling with old bikes is not all bread and roses. Sometimes it’s bruised and skinned knuckles, stripped threads and damaged, hard to replace parts. The L’Esprit has been all of these things. On Thursday morning (day off work) I began what I hoped was the final assembly process, but at lunchtime was called into the office. Being a diligent employee I downed tools and headed in.

Once work was over things just didn’t go well with the reassembly process. The thread had stripped off the tiny screw that attached the derailleur to the frame and my tired brain also struggled to remember how to attach it once a replacement was stolen off an old brake. Then I couldn’t get the newly rebuilt rear hub to the correct degree of tightness and I had a tube explode while I was polishing up a rim. All in all I became a little irritable with the bike and went to bed.

Unfortunately Friday was not much better with a hideous day in the office leaving me rather grumpy and impatient. Chain dramas were enough to send me to bed for an early night, knowing I had to be up bright and early to work on Saturday.

The problem was, Saturday was D-day. I needed to have the bike finished as a Rowdy Tweed Ride was planned for the evening and I really wanted my hubby to accompany me on this. In the end I bit the bullet and replaced the chain, which made me happy as everything was looking shiny and I wasn’t overly excited about attaching the rusty old thing back on the now beautiful bike. 

Built up it looked great and after a few tweaks and a couple of test rides and more tweaks it was ready for its night out. I felt so proud as my lovely hubby zoomed through Hagley Park, the bike looked great and so did he. I have only the Red Empire left to fettle, however I think I may leave her be for a while and perhaps tackle the creation of a Victorian Woman’s Cycling costume. You know, something a little less greasy. 

No photos of my beloved Bastoolio this week, just lots of the L’Esprit. Enjoy. 
Just to remind my dear, tolerant readers of how it looked before...
... and now like new after

Drive train is running great

Blinging cable guides

Cloth bar tape and some spray and wipe applied to the hoods and the cockpit is looking fine




Hub stripped, cleaned, regreased and polished. Looking like new

Mid Rowdiness at Smash Palace. Great fun was had by all

Tuesday, May 8, 2012

Further down the Rabbit Hole

Well the last week has mainly been spent cleaning and polishing. Polishing chain rings and cranks, cable guides, handle bars, and a seat post. Now it’s time to move onto the really grimey stuff, bearings, cups, axles, cassette, hubs and rims. I’ve realised I actually don’t love cleaning and polishing rims. It is a big messy job that often batters one’s knuckles into submission. In the meantime I’ve been procrastinating by taking a trip to Dunedin with my lovely friend Rachel and picking up my new acquisition from my lovely friend Celia.
I shall name her Emmeline

The red Empire is even more stunning in real life than she was on the interwebs. Her narrow steeply upswept bars are jaunty and a little odd. Her fenders are shapely with chrome detailing and a built in rear light. Her carrier is like a freaking crocodile with the strength of its grip. And most surprisingly and endearingly she is still festooned with beautiful hand painted pin striping. Not bad for a girl who’s most likely in her 60’s.



Having little in the way of electrical knowledge I suspect it is unlikely that I shall be able to get this working again

The narrow, high bars make for an "interesting" ride



Original pin striping is still clearly visible

The discovery of the pin striping has led me to the realisation that she’ll be receiving a genteel restoration. The frame will be carefully polished, not stripped and repainted as planned. I rode her to work today and she runs beautifully, although it is going to take me a while to get used to riding with a coaster brake again. I’m itching to finish the L’Sprit so I can start work on the Empire and hopefully in the process put an age to her.
This is the head tube badge on a mean's frame

She’s lead me to become somewhat of a detective. She came without a headtube badge and my original thought was that it had been lost. However on closer examination I see that she probably never had one, given the clearly visible pin striping and lack of rivet holes.

As you can see Em has no rivet holes, but plenty of pin striping
 In my search to discover her age I’ve found she was made in Wellington at the Summit Cycle factory run by Hope Gibbons. A chat to the amazing Keith Guthrie at Cycle Trading turned up some gems of knowledge, mainly that Empires were produced from about 1930 to 1950, predominantly ladies’ and gentlemen’s cruiser style bikes, but with a few high quality racing bike models. I have various sources out looking for more information on the brand for me, but I suspect any further tid-bits will just be a repeat of what I learned from Keith.

The journey of the red Empire back to Christchurch was a lovely one with an extremely pleasant stop in Oamaru to investigate the historic precinct, which I hadn’t previously visited. Needless to say I highly recommend anyone with a vintage or steampunk fascination make a point of stopping, especially if you are passing through on the weekend. It is really magical.
Moeraki boulders on a stunning day


This awesome skull is actually the viewing mechanism for a kaleidoscopic moving picture display

40 times !?! I  must have one. Oh, wait...

In actual bike riding news I have actually been out riding, but not a lot. I’ve been taking the path racer out on “training” rides over the Cashmere Pyrenees. Knee shattering good fun. I’ve been cajoled into a bit of a race and at this stage I struggle to push the big gear up the little bumps, let alone sprint along. I suspect the race is going to be a fiasco, but great fun.

And, of course, here is my lovely Stoon deciding the not only am I a great and warm cushion, but also that the camera strap is just the right sort of toy for a lazy, happy cat.

Monday, April 30, 2012

The Path Racer rides; and more grease under the finger nails.

Last week I put the finishing touches on the path racer. You know, mere aesthetic details like working brakes, repainted lugs and a head tube badge. A big thanks to Dave and Aaron at Velo Ideale for fettling my brakes in submission so that they actually work now.
She looks right at home in the forest

Today was a momentous day. After a few frankly vigorous rides to work, she’s got a big gear on her my lovely lady, I took her out to where she belongs, the dirt paths of McLeans Island for a blat. To be honest I was slightly concerned that my knees would explode riding up the stop banks but all went well and it was actually my wrists which gave me the most gip. I will be tweaking my cockpit for a better level of bar and perhaps discussing with Bob further shimming options.



Anyway, being a lovely day I took a few shots to showcase Jimmima’s beauty in the setting sun. I couldn’t quite believe how well she handled and she railed the berms out there like none of my other bikes. I think she shall become my official McLean’s bike.
In other news my new found obsession with fettling continues and I have started work on my hubby’s bike from his school days. It is a large framed L'Espirit ten speed, which had unfortunately been covered in hideous Yak stickers.
There is a front wheel, it's just in the shed.

Despite these glaring horrors I was able to see that under the years of grime and dust there is a rather lovely old bike waiting to come out.


Progress has been good so far. Working with just one bike rather than bits from one and a frame from another, is much easier. The bike has been fully stripped of all parts and the laborious cleaning and polishing process has begun. I find it so satisfying to take a dirty rusty piece of bicycle and transform it into a sparkling piece of bling.
Lovely detailed little tab off the gear change levers

Old, crusty Suntour rear derailleur

Shiny bling one

 I suspect I’ll have this boy ready to ride by the end of the week. Then I’ll just have to persuade my lovely man to join me on a Tweed Ride (the next one being Sunday the 13th of May which I highly recommend all Quake dwellers with steel framed bikes and a penchant for dressing up all fancy like, join us for – see the Stalkbook group).

Finally both Bastian and I have been enjoying the glorious autumnal weather. I’ve been exploring the fringes of the red zone and have discovered that the central city is being reclaimed by nature and it is lovely.

I’m not sure where Bastian has been exploring, but wherever it is there are a lot of grasshoppers there as he’s been bringing us at least one or two grasshoppers every night for the past few nights. Mostly they survive and are released but I suspect when we move the furniture around next there will be a number of little green surprises waiting for us. Bless him.
PS - I have purposely included an error in this blog somewhere, the first person to guess right will receive a much coveted "I want to ride my bike" sticker made by the lovely Mel at Black Swan Designs. If they want it.

Sunday, April 22, 2012

The Path Racer is Born

After last weekend’s exertions I suffered rather badly from the sleeping sickness last week, with most 24 hour periods having 15 hours of sleep in them. This makes for very short days and it is very lucky I work flexible hours and have an understanding husband and boss. In my waking hours I spent a lot of my time scrubbing rust of old bike parts, but I did manage today to get out for a lovely ride at McLeans Island with an awesome group of girls.

The time spent scrubbing was well worth it. Almost all the parts I stripped off in the “Born fettler” post have the majority of their rust removed and a shiny finish buffed up.
The Christchurch term for this bearing face is munted. Luckily the wonderful Bob was able to supply me with a replacement part

The brake levers came up well


Rather proud of disassembling the pedals and removing the rust
The faux Raleigh chain ring came up very well
I got rather bored of polishing the fully laced rims and only did the back wheel. In the loooong process of cleaning up the back wheel I discovered the inner tube was now bonded eternally with the cotton rim tape and the rim itself. I scrubbed as much rust out of the inside of the rims as possible and then got some heavy duty plastic rim tape applied and now things are looking happier. The rims exteriors came up wonderfully shiny so I was happy with that. Yay coke!
Cleaned up rear hub, luckily all the bearing faces here were in good shape

Then today came the big exciting day. The visit to Bob’s legendary shed to build it up. It was just as I dreamed. An Aladdin’s Cave of wonderful tools and beautiful bikes. I feel deeply privileged to not only have visited Bob in his natural environment, but to have his extensive knowledge and generous nature to help me build up my path racer. Not only did he assembly the beast for me, he provided parts, refaced the bottom bracket and cleaned up the treads on the frame. Legend. I cannot say enough good things about Bob and I won’t go on much more lest he blush.
The entrance to the "magic cupboard" where Bob is build his amazing bike from scratch

After a number of exciting and brilliantly informative hours I was wheeling my brakeless stead from the magic shed of wonderment with the biggest grin on my face. She is a beauty and after a brief ride up the street I discovered she rides wonderfully and smoothly. All that degreasing of hubs was worth it. Tonight I spent a certain amount of time attaching a front brake to it so I can ride it to work tomorrow.

Jobs left to be done. Get a correct diameter seat post. Get correct inner tubes. Remove hideously pink decals. Attach polished up brass head tube badge from the Mayam. Reattach the other grip and attach the back brake. Finally, and if I have the funds for it, replace the seat with something a little more fitting. Perhaps this.

And finally tonight I give you Bastian doing his best Superman impression in his sleep and at the same time inflicting that common disease cat paralysis on my beloved and patient husband.

I say patient because in addition to this beautiful path racer I managed to purchase a rather lovely old Empire cycle on tardme on Friday. It’s staying in Dunedin till I can get down there, which is a good thing for our marriage.